Tuning Wiki

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Fuel follows air

An airflow upgrade is only a torque upgrade when the fuel mass rises with the air mass. Garrett's turbo description says the denser charge allows a higher fuel flow at a similar air-fuel ratio, and that burning that fuel is what produces the extra power. The ratio is not a decoration. Too little fuel raises combustion and exhaust temperature on a petrol engine and can melt pistons or a turbine. Too much fuel wastes the air, washes oil off the bores and, on a diesel, becomes smoke.

The control side of this is the remap or the carburettor. This page is about whether the hardware can deliver the fuel those settings ask for.

Injectors and pumps

A port injector delivers fuel into the port for a set pulse width. If the pulse width required at full load approaches the time available before the next injection, the injector is out of capacity. A larger injector restores that margin only when the ECU, or the controller, is told the new flow. The ME7 treatment of injector calibration and airflow is the worked example for that family: ME7 fuelling and MAF calibration. Other ECUs use different units and different maps.

Raising the pressure across a given injector increases its mass flow, but not in proportion to the pressure. The pump then has to hold that pressure at the new flow, with the voltage and the fuel temperature it will actually see. A pump that holds pressure in the workshop and falls away at high load is a full-load lean condition. The regulator, the lines and the filter are part of the same pressure. A restriction upstream of the pump, or a tank that uncovers the pickup, looks like a weak pump.

Direct injection adds a high-pressure pump, usually driven by the camshaft, and a rail whose pressure is itself a controlled quantity. The port-injector rules do not describe that pump. A low-pressure lift pump that cannot feed the high-pressure pump will show up as a rail that cannot follow its target, even if the injectors are new.

Diesel quantity

On the EDC systems described on this wiki, the controlled variable is an injection quantity, and an air or smoke limit can hold that quantity down when the air mass is not there. See EDC15 fuel control. A larger diesel injector, a higher rail-pressure request or a larger injection window is a hardware and calibration change together. Exhaust temperature and soot are the checks, not the size printed on the injector.

The fuel itself

A different fuel changes the mixture the hardware must supply and the knock margin the ignition can use. Alcohol fuels need a larger fuel mass for the same air mass than petrol does, and they cool the charge as they evaporate. A higher octane rating can allow more spark advance or more boost on an engine that was knock-limited. It does not, by itself, add air. The useful comparison is the same engine, on a knock or temperature log, before and after the fuel change. A label octane that the tank does not actually contain will show up as knock retard rather than as the power the label suggested.

Forced induction makes the margin smaller. The temperature rise across the compressor, covered in charge cooling, is one of the reasons a fuel that was adequate naturally aspirated is not automatically adequate once boost is added.

Sources

Garrett Turbo Tech 101. Garrett Motion. Denser air allowing a higher fuel flow at a similar air-fuel ratio. Accessed 2026-11-11.ME7 fuelling and MAF calibration and EDC15 fuel control. This wiki. Family-specific fuel control, not a universal injector size.

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Revision 1: Fuel system upgrades

Fuel follows air

An airflow upgrade is only a torque upgrade when the fuel mass rises with the air mass. Garrett's turbo description says the denser charge allows a higher fuel flow at a similar air-fuel ratio, and that burning that fuel is what produces the extra power. The ratio is not a decoration. Too little fuel raises combustion and exhaust temperature on a petrol engine and can melt pistons or a turbine. Too much fuel wastes the air, washes oil off the bores and, on a diesel, becomes smoke.

The control side of this is the remap or the carburettor. This page is about whether the hardware can deliver the fuel those settings ask for.

Injectors and pumps

A port injector delivers fuel into the port for a set pulse width. If the pulse width required at full load approaches the time available before the next injection, the injector is out of capacity. A larger injector restores that margin only when the ECU, or the controller, is told the new flow. The ME7 treatment of injector calibration and airflow is the worked example for that family: ME7 fuelling and MAF calibration. Other ECUs use different units and different maps.

Raising the pressure across a given injector increases its mass flow, but not in proportion to the pressure. The pump then has to hold that pressure at the new flow, with the voltage and the fuel temperature it will actually see. A pump that holds pressure in the workshop and falls away at high load is a full-load lean condition. The regulator, the lines and the filter are part of the same pressure. A restriction upstream of the pump, or a tank that uncovers the pickup, looks like a weak pump.

Direct injection adds a high-pressure pump, usually driven by the camshaft, and a rail whose pressure is itself a controlled quantity. The port-injector rules do not describe that pump. A low-pressure lift pump that cannot feed the high-pressure pump will show up as a rail that cannot follow its target, even if the injectors are new.

Diesel quantity

On the EDC systems described on this wiki, the controlled variable is an injection quantity, and an air or smoke limit can hold that quantity down when the air mass is not there. See EDC15 fuel control. A larger diesel injector, a higher rail-pressure request or a larger injection window is a hardware and calibration change together. Exhaust temperature and soot are the checks, not the size printed on the injector.

The fuel itself

A different fuel changes the mixture the hardware must supply and the knock margin the ignition can use. Alcohol fuels need a larger fuel mass for the same air mass than petrol does, and they cool the charge as they evaporate. A higher octane rating can allow more spark advance or more boost on an engine that was knock-limited. It does not, by itself, add air. The useful comparison is the same engine, on a knock or temperature log, before and after the fuel change. A label octane that the tank does not actually contain will show up as knock retard rather than as the power the label suggested.

Forced induction makes the margin smaller. The temperature rise across the compressor, covered in charge cooling, is one of the reasons a fuel that was adequate naturally aspirated is not automatically adequate once boost is added.

Sources

Revision 1: Fuel system upgrades

Fuel follows air

An airflow upgrade is only a torque upgrade when the fuel mass rises with the air mass. Garrett's turbo description says the denser charge allows a higher fuel flow at a similar air-fuel ratio, and that burning that fuel is what produces the extra power. The ratio is not a decoration. Too little fuel raises combustion and exhaust temperature on a petrol engine and can melt pistons or a turbine. Too much fuel wastes the air, washes oil off the bores and, on a diesel, becomes smoke.

The control side of this is the remap or the carburettor. This page is about whether the hardware can deliver the fuel those settings ask for.

Injectors and pumps

A port injector delivers fuel into the port for a set pulse width. If the pulse width required at full load approaches the time available before the next injection, the injector is out of capacity. A larger injector restores that margin only when the ECU, or the controller, is told the new flow. The ME7 treatment of injector calibration and airflow is the worked example for that family: ME7 fuelling and MAF calibration. Other ECUs use different units and different maps.

Raising the pressure across a given injector increases its mass flow, but not in proportion to the pressure. The pump then has to hold that pressure at the new flow, with the voltage and the fuel temperature it will actually see. A pump that holds pressure in the workshop and falls away at high load is a full-load lean condition. The regulator, the lines and the filter are part of the same pressure. A restriction upstream of the pump, or a tank that uncovers the pickup, looks like a weak pump.

Direct injection adds a high-pressure pump, usually driven by the camshaft, and a rail whose pressure is itself a controlled quantity. The port-injector rules do not describe that pump. A low-pressure lift pump that cannot feed the high-pressure pump will show up as a rail that cannot follow its target, even if the injectors are new.

Diesel quantity

On the EDC systems described on this wiki, the controlled variable is an injection quantity, and an air or smoke limit can hold that quantity down when the air mass is not there. See EDC15 fuel control. A larger diesel injector, a higher rail-pressure request or a larger injection window is a hardware and calibration change together. Exhaust temperature and soot are the checks, not the size printed on the injector.

The fuel itself

A different fuel changes the mixture the hardware must supply and the knock margin the ignition can use. Alcohol fuels need a larger fuel mass for the same air mass than petrol does, and they cool the charge as they evaporate. A higher octane rating can allow more spark advance or more boost on an engine that was knock-limited. It does not, by itself, add air. The useful comparison is the same engine, on a knock or temperature log, before and after the fuel change. A label octane that the tank does not actually contain will show up as knock retard rather than as the power the label suggested.

Forced induction makes the margin smaller. The temperature rise across the compressor, covered in charge cooling, is one of the reasons a fuel that was adequate naturally aspirated is not automatically adequate once boost is added.

Sources